ZIPCO® Container Flooring Plywood
IICL & Marine Grade
ZIPCO® Container Flooring Plywood is a heavy-duty structural plywood engineered for shipping container flooring, container manufacturing, container repair and replacement flooring applications. It is designed to withstand the demanding conditions associated with container transportation, including heavy cargo loads, forklift and pallet movement, repeated loading and unloading, impact, vibration and exposure to moisture.
Unlike conventional plywood used in furniture or interior applications, container flooring plywood is designed to handle high mechanical loads, rolling loads, impact, abrasion and continuous transportation use.
Available in Two Specialized Grades
Select the appropriate specification based on your container manufacturing or repair requirements:
ZIPCO® IICL Grade
ZIPCO® IICL Grade Container Flooring Plywood is designed for new container manufacturing and container repair applications where higher structural and performance requirements are required. The IICL-grade product is suitable for professional container applications involving heavy cargo, forklift movement and repeated loading and unloading.
Key Features of IICL Grade:
- ✓ Designed for new container & container repair applications
- ✓ High-strength structural plywood construction
- ✓ Suitable for heavy cargo & forklift loading
- ✓ Designed for demanding bending performance (6780 N)
- ✓ Boiling water test performance as specified (Pass)
- ✓ Maersk Line Quick Test result: Pass
- ✓ Approx. weight per sheet: 68 kg to 71 kg
- ✓ Available in 28 mm thickness & standard panel sizes
ZIPCO® Marine Grade
ZIPCO® Marine Grade Container Flooring Plywood is designed primarily for container repair and replacement flooring applications. It provides a durable plywood solution for environments where the floor is exposed to moisture, humidity, cargo handling and repeated transportation use.
Key Features of Marine Grade:
- ✓ Marine-grade plywood construction
- ✓ Suitable for container repair & replacement applications
- ✓ Designed for demanding service conditions
- ✓ Bend test: 70% to 80% of IICL value
- ✓ Boiling water test performance as specified (Pass)
- ✓ Moisture-resistant construction
- ✓ Approx. weight per sheet: 65 kg to 66 kg
- ✓ Available in 28 mm thickness & standard panel sizes
Technical Specifications
Comparison matrix for IICL Grade and Marine Grade Container Flooring Plywood:
| Parameter | IICL Grade | Marine Grade |
|---|---|---|
| Application | New Container & Container Repair | Container Repair |
| Available Sizes | 2440 × 1220 × 28 mm / 2400 × 1160 × 28 mm | 2440 × 1220 × 28 mm / 2400 × 1160 × 28 mm |
| Bend Test | 6780 N | 70% to 80% of IICL Value |
| Maersk Line Quick Test | Pass | N/A |
| Boiling Water Test | Pass | Pass |
| Approx. Weight per Sheet | 68 kg to 71 kg | 65 kg to 66 kg |
| Thickness | 28 mm | 28 mm |
Important Technical & Compliance Note
The specifications above represent the stated product configuration based on supplied test data. Actual product performance, test values and acceptance criteria should be verified against the applicable product specification, test report and purchase requirements for the particular batch and application.
Website Compliance Reference: The relationship between IS 4990, IICL TB-001 and actual BIS/IICL product certification documents should be confirmed according to the certified product batch supplied.
Key Performance & Testing Highlights
28 mm Heavy-Duty Panel Options
Available in 28 mm thickness, optimized for heavy-duty structural container floors. Panel configurations include 2440 × 1220 × 28 mm and 2400 × 1160 × 28 mm, suitable for standard container designs or custom replacement drawings.
High-Strength Structural Load Bearing
Designed to handle concentrated and distributed loads during cargo handling. Withstands forklift movement, pallet trucks and heavy cargo. IICL Grade specifies a 6780 N bend-test value for robust structural performance.
Boiling Water Test Compliance
Both IICL Grade and Marine Grade achieve PASS in boiling water test performance. Supports product durability when containers encounter humidity, moisture and changing climatic conditions.
Maersk Line Quick Test Reference
The IICL Grade specification identifies a PASS result for the Maersk Line Quick Test. Presented as a product-testing reference based on customer and internal specifications.
Environmental Resistance
Built to resist humidity, rain, condensation, ocean shipping environments, port handling and inland transport temperature variations.
Consistent Panel Dimensions
Standardized panel configurations facilitate rapid floor installation, replacement, panel alignment, mechanical fastening and precise fabrication.
New Container Manufacturing
ZIPCO® IICL Grade Container Flooring Plywood is suitable for new container manufacturing applications where strong, durable structural flooring is required.
Suitable for containers transporting:
Container Repair & Refurbishment
Damaged or worn container floors often require replacement with a strong structural plywood panel. Both IICL and Marine Grade configurations provide ideal solutions for repair depots.
Primary Repair Operations:
Container Flooring Applications
ZIPCO® Container Flooring Plywood is suitable for key transportation & logistics sectors:
Why Choose ZIPCO® Container Flooring Plywood?
Two Grade Options
Available in IICL Grade (new manufacturing & heavy repair) and Marine Grade (repair & replacement).
Heavy-Duty 28 mm Construction
Engineered specifically for structural container floor applications requiring high load capacity.
Standard Panel Sizes
Available in standard 2440 × 1220 mm and 2400 × 1160 mm panel dimensions.
Performance Tested
Includes 6780 N bend testing, boiling water testing and quick-test specifications for IICL grade.
New Build & Repair Suitable
Tailored solutions for both container manufacturers and container repair depots.
Professional B2B Application
Developed for container depots, shipping lines, leasing firms and industrial logistics buyers.
Recommended for
ZIPCO® Container Flooring Plywood is ideal for:
Quality & Performance Focus
For container flooring applications, consistency in manufacturing and testing is critical. ZIPCO® Container Flooring Plywood is developed with a focus on:
For professional projects and bulk container manufacturing, final acceptance should be based on the applicable specification, test documentation and customer requirements.
ZIPCO® Container Flooring Plywood
ZIPCO® Container Flooring Plywood is a heavy-duty structural plywood available in IICL and Marine Grade, designed for shipping container manufacturing, repair and replacement flooring applications. Available in 28 mm thickness with 2440 × 1220 mm and 2400 × 1160 mm panel sizes.
ZIPCO® Container Flooring Plywood — Engineered for Heavy Loads. Built for Global Cargo Movement.
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