ZIPCO® Industrial Plastic Pallets
Heavy-duty solid plastic and reinforced industrial pallets engineered for Fly Ash Bricks, Paver Blocks, Solid Blocks, Hollow Blocks, and Concrete Products. Built for continuous repetition, zero water absorption, and extended service life.
Select ZIPCO® Plastic Pallet Type
Choose a pallet configuration below to view detailed specifications, applications, and technical data.
Solid Plastic Pallet
Metal Reinforced Pallet
Steel Reinforced Pallet
ZIPCO® Premium Grade Solid Fly Ash Brick Pallet
ZIPCO® Solid Plastic Fly Ash Brick Pallet is manufactured using high-density LDPE Plastic (Low-Density Polyethylene) combined with Aluminium Oxide reinforcement, delivering a high density of 1.40 g/cm³ for superior impact strength, 100% waterproof performance, and heat resistance.
Designed for heavy-duty fly ash brick and paver block machines, it guarantees 5–10 years service life without rotting, cracking, swelling, or water absorption.
Service Life Guarantee
5–10 Years Service Life • 100% Waterproof & Washable • 8mm to 40mm Thicknesses Available
Solid Plastic Pallet Specification Table
Product Specifications Table
| Product Type | Solid Plastic Fly Ash Brick Pallet |
|---|---|
| Brand | ZIPCO® |
| Material | LDPE Grade Plastic + Aluminium Oxide |
| Density | 1.40 g/cm³ |
| Surface Finish | Super Smooth Surface |
| Water Resistance | 100% Waterproof & Washable |
| Heat Resistance | Yes — Excellent Thermal Stability |
| Corner Design | Rounded Cut / Chamfered Corners |
| Thickness Options | 8mm, 12mm, 18mm, 20mm, 25mm, 30mm, 40mm |
| Standard Size | 900mm × 700mm (Custom Sizes Available) |
| Service Life | 5–10 Years |
| Usage | Fly Ash Bricks, Paver Blocks, Concrete Blocks & AAC Plants |
Why Choose Solid Plastic Pallets?
- ✔ High Strength & Load Capacity: Engineered for heavy concrete brick machine pressure.
- ✔ 100% Waterproof: Zero water absorption prevents swelling, warping, and fungal decay.
- ✔ Impact & Wear Resistant: High-density LDPE composite resists routine industrial impacts.
- ✔ Ultra Smooth Finish: Delivers superior brick surface finishing and easy demolding.
- ✔ 5–10 Years Service Life: Long operational lifespan drastically lowers replacement cost.
Key Features of Solid Plastic Pallets
🧱 Premium LDPE + Aluminium Oxide
Industrial-grade plastic combined with aluminium oxide for extra strength and wear resistance.
⚖️ High Density Load Capacity
1.40 g/cm³ density handles heavy machine pressure without bending or warping.
🔥 Heat Resistant & Thermally Stable
Withstands high temperatures generated during brick and block curing production cycles.
💧 100% Waterproof & Washable
Zero water absorption — prevents swelling, moisture damage, or fungal growth.
✨ Ultra Smooth Surface
Provides superior brick finishing quality, sharp corners, and smooth demolding.
🔄 5–10 Years Operational Lifespan
Rounded cut corners prevent edge damage; 5–10 year lifespan drastically reduces replacement costs.
Industries We Serve
ZIPCO® Solid Plastic Pallets are trusted across India's leading brick and block manufacturing sectors:
Frequently Asked Questions (Solid Plastic Pallet)
What is the service life of ZIPCO® Solid Plastic Pallets?
Our premium solid plastic pallets typically last 5 to 10 years depending on machine pressure and daily usage cycles.
Are these pallets waterproof?
Yes, they are 100% waterproof and fully washable, ensuring no swelling or moisture-related damage over time.
What sizes and thicknesses are available?
We offer standard thicknesses (8mm, 12mm, 18mm, 20mm, 25mm, 30mm, 40mm) and can manufacture custom dimensions tailored to your machine specifications.
What material is used in their construction?
They are manufactured using Premium LDPE (Low-Density Polyethylene) Grade Plastic reinforced with Aluminium Oxide for maximum durability.
ZIPCO® Metal Reinforced Pallet
ZIPCO® Metal Reinforced Pallet is a heavy-duty moulded industrial pallet designed for the repetitive manufacturing, handling, curing, storage and movement of Fly Ash Bricks, Paver Blocks, Solid Blocks, Hollow Blocks, Anchor Blocks and other concrete products.
Manufactured using a controlled moulding system, ZIPCO® Metal Reinforced Pallet combines a durable composite structure with integrated metal reinforcement to provide structural stability, dimensional consistency, durability and reliable performance in demanding production environments.
Suitable For
Fly Ash Brick & Paver Block Manufacturers, Automated & Semi-Automated Plants
What is a Metal Reinforced Pallet?
A Metal Reinforced Pallet is an industrial pallet manufactured using a moulded composite material with integrated metal reinforcement. It is designed for applications where pallets are repeatedly exposed to product weight, repetitive loading, mechanical handling, conveyor movement, stacking, curing operations, and continuous industrial production cycles.
Compared with conventional pallets, the reinforced construction provides additional structural support while the moulding process helps maintain a consistent and repeatable pallet profile.
Moulded Manufacturing System
The pallet is manufactured through a controlled moulding process that forms the product into a consistent shape and profile, which is particularly useful for manufacturers operating high-volume or repetitive production systems.
- ✔ Consistent dimensions & uniform geometry
- ✔ Controlled thickness (12, 18, 21, 25mm)
- ✔ Repeatable manufacturing & surface profile
- ✔ Controlled corner finishing (45° Chamfer)
- ✔ Consistent reinforcement positioning
Composite Construction & Product Specifications
Metal Reinforced Construction
ZIPCO® Metal Reinforced Pallet incorporates metal reinforcement within the moulded structure to improve rigidity, stability and structural performance. The reinforcement works together with the composite body to provide support during repeated production and handling.
Heavy Product Loads + Repetitive Handling + Mechanical Movement + Stacking + Curing + Continuous Production
The specified construction includes industrial-grade plastic, aluminium oxide, and XLP metal compound with an approximate density of 1.13 g/cm³.
Specification Table
| Product Type | Metal Reinforced Pallet |
|---|---|
| Manufacturing Method | Moulding System |
| Material System | Industrial Plastic + Al Oxide + XLP |
| Approx. Density | 1.13 g/cm³ |
| Thickness Options | 12 mm / 18 mm / 21 mm / 25 mm |
| Corner Treatment | Small 45° Chamfer |
| Service Life | Approx. 5–6 Years* |
| Size | Custom Available |
Key Features & Advantages
🏗️ Moulded Construction
Manufactured through a moulding system for consistent dimensions, geometry, and repeatability.
⚙️ Metal Reinforcement
Integrated reinforcement provides additional structural support for demanding applications.
🏭 Heavy-Duty Design
Developed for continuous production environments involving repeated loading and handling.
📐 Dimensional Consistency
Maintains a uniform pallet shape and controlled thickness (12, 18, 21, 25mm).
🔄 Reusable & Durable
Withstands regular industrial handling, product contact, and repetitive curing cycles.
📏 Custom Sizes & 45° Corner
Available in application-specific dimensions with small 45° chamfered corners for smooth handling.
Industries & Applications We Serve
Suitable for manual, semi-automatic, and selected automated block manufacturing systems. Typical production flow: Brick Formation → Transfer → Curing → Stacking → Storage → Handling → Reuse.
Frequently Asked Questions (Metal Reinforced)
What is a Metal Reinforced Pallet?
A Metal Reinforced Pallet is a moulded industrial pallet with integrated metal reinforcement, designed for repeated use in Fly Ash Brick, Paver Block, concrete block and other construction-product manufacturing applications.
What is the expected service life?
The expected service life is approximately 5–6 years under suitable operating conditions, load, and handling.
What thicknesses are available?
ZIPCO® Metal Reinforced Pallet is available in 12 mm, 18 mm, 21 mm and 25 mm thicknesses.
Can the pallet be made in custom sizes?
Yes. Custom dimensions can be manufactured according to the product, machine and production requirements.
Does the pallet have a chamfered corner?
Yes. A small 45° chamfered corner can be provided as part of the pallet design for smoother corner profiles and easier handling.
ZIPCO® Steel Reinforced Pallet
ZIPCO® Steel Reinforced Pallet is a heavy-duty industrial pallet engineered with integrated steel tube reinforcement for repetitive manufacturing, handling, curing, stacking and storage of Fly Ash Bricks, Paver Blocks, Solid Blocks, Hollow Blocks, Anchor Blocks and other concrete products.
Designed for demanding production environments, it combines a durable pallet body with a strategically integrated steel tube reinforcement system (9–12 mm diameter, 2.5–3.0 mm wall thickness) to provide enhanced structural strength, extreme rigidity, dimensional stability and long-term performance without sagging.
Key Advantage
7–8 Years Expected Service Life • 9–12 mm Steel Tube Reinforcement • Zero Bending under Heavy Load
What is a Steel Reinforced Pallet?
A Steel Reinforced Pallet is an industrial production pallet incorporating steel tubes within its structure to provide additional reinforcement and support.
Unlike conventional pallets that rely primarily on their base material, the steel reinforcement adds structural rigidity and helps the pallet withstand repeated production cycles and operational stresses. It is highly suited for heavy product loads, continuous manufacturing cycles, and conveyor transfer systems.
Steel Tube Specification Table
| Steel Tube Diameter | 9–12 mm |
|---|---|
| Tube Wall Thickness | 2.5–3.0 mm |
| Reinforcement Type | Integrated Steel Tube Frame |
| Service Life | Approx. 7–8 Years* |
| Corner Treatment | Small 45° Chamfer |
| Size | Customizable |
*Actual service life depends on operating conditions, product weight, handling, production cycles and maintenance.
Key Features & Advantages
🏗️ Steel Reinforced Construction
Integrated 9-12mm steel tube frame provides maximum rigidity and structural support for repetitive industrial use.
⚙️ High Structural Stability
Resists bending, sagging, and deformation under heavy wet concrete and high-cycle brick production lines.
🏭 Heavy-Duty Industrial Design
Designed for demanding environments involving repeated loading, movement, stacking and handling.
📐 Reusable Pallet (7-8 Years Life)
Extended operational lifespan reduces long-term replacement cost compared to wooden or standard pallets.
🔄 Application-Specific Design
Reinforcement configuration can be selected according to the product weight, machine and operating requirements.
📏 Custom Sizes & 45° Corner
Custom length, width, thickness, and tube layout tailored to customer machines with a 45° chamfered corner.
Industries We Serve
Suitable for automated and semi-automated systems involving block-making machines, pallet conveyors, stacking systems, and mechanical handling equipment.
Frequently Asked Questions (Steel Reinforced)
What is a Steel Reinforced Pallet?
A Steel Reinforced Pallet is an industrial pallet incorporating steel tube reinforcement to improve structural strength, rigidity and durability for repetitive manufacturing applications.
What is the steel tube diameter and wall thickness?
ZIPCO® Steel Reinforced Pallet uses steel tube reinforcement with a diameter of 9–12 mm and a tube wall thickness of 2.5–3.0 mm.
What is the expected service life?
It has an expected service life of approximately 7–8 years under suitable operating conditions, making it a highly durable, reusable solution compared to wooden pallets.
Is it suitable for automated block machines?
Yes. It can be suitable for automated and semi-automated production systems, subject to compatibility with the machinery, pallet dimensions and handling system.
Are custom sizes available?
Yes. Custom pallet dimensions and reinforcement configurations can be developed according to product and machine requirements. A small 45° chamfered corner can also be provided.
Compare ZIPCO® Plastic Pallet Options
Need Custom Size Plastic Pallets for Your Plant?
We manufacture custom length, width, and thickness options for Fly Ash Brick machines, Paver Block plants, and automated concrete block production facilities.
Why Choose MRP EXIM PRODUCTS?
Certified Quality
Manufactured in Gujarat, India under strict ISO 9001 standards.
FOB / CIF Ready
We export to IN, AE, US, GB, Middle East, and Africa.
High Capacity
Reliable supply pipeline for mega infrastructure projects.
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