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Shuttering Plywood

Can MR Plywood Be Used for Shuttering? Why It Fails

MR plywood is built for dry interiors. See why it delaminates in repeated concrete pours and which film faced grade to use instead.

By MRP EXIM Technical Team Updated 5 min read

Commercial MR plywood is cheaper than film faced shuttering plywood, so it is tempting to use it for formwork. On a short, one-time job in dry weather it may get through. For repeated pours it is the wrong tool, and the savings often disappear in replacement and poor finish.

Here is why, and what to use instead.

Key Takeaways

  • MR (moisture resistant) plywood is made for dry interior furniture and wardrobes.
  • Wet concrete, water and repeated stripping are harder on glue and face than MR is designed for.
  • Shuttering needs a waterproof phenolic bond and a sealed film face.
  • Judge cost per pour, not sheet price.

What MR Plywood Is Designed For

MR plywood resists humidity, not prolonged wetting. Our MR 303 is an interior grade for furniture, wardrobes and dry interiors. The MR vs BWP guide explains the difference between moisture resistant and boiling water proof bonds.

Why It Struggles in Formwork

  • Water and wet concrete: without a waterproof bond and a sealed face, layers can separate and the board swells at the edges.
  • No film face: an unfilmed face absorbs water, picks up concrete and gives a rougher finish that needs more plastering.
  • Repeated stripping: boards that are re-used lose their face and edge quickly.
  • Thickness variation: uncalibrated sheets cause step marks at joints.

See why cheap shuttering plywood costs more for typical site failures.

What to Use Instead

NeedUse
Repeated concrete poursFilm faced calibrated shuttering plywood
Very high reuseMetallic shuttering plywood or plastic shuttering boards
Smooth fair-faced concreteMirror finish film faced plywood
Dry interior furnitureMR 303

Keep MR for the furniture it is designed for and use a proper shuttering grade where concrete is poured.

Frequently Asked Questions

Can I use commercial plywood for shuttering?
Only for very short, dry, one-time use. For repeated pours use film faced shuttering plywood with a waterproof phenolic bond.
What is the difference between MR plywood and shuttering plywood?
MR plywood is a moisture resistant interior grade. Shuttering plywood is film faced with a waterproof phenolic bond, built to take wet concrete and be re-used.
Why does plywood delaminate in concrete formwork?
Water enters through unsealed edges and the face, and a non-waterproof glue bond weakens, so layers separate. A phenolic waterproof bond and sealed edges slow this.
Is BWP plywood suitable for shuttering?
BWP boards have a boiling water proof bond, but shuttering plywood also needs a film face and thickness control. A film faced BWP-bonded grade is the right product.

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